Biscuit Production Line
Soft Biscuit and Hard Biscuit Production Line
Discover the world of biscuits – whether you prefer a hard, soft, or cookie variety. Each type is created using a specific formula, process, and forming method. In the realm of hard biscuits, a production line consists of a feeding machine, dough roller, cutter, and more. Soft and cookie biscuits, on the other hand, require only a forming machine and inlet oven. For added diversity and flavor, consider sugar and salt sprinklers, egg sprayers, and calico printing machines. The oven is where the magic happens, transforming the formed biscuit into a mouthwatering treat. With a range of bakery ovens to choose from, you can bake your desired products to perfection. Customize your dough rolling width anywhere from 250mm to 1500mm to meet your unique needs.
• Sinofude’s Biscuit Production Line offers efficiency, quality, and precision.
• The user-friendly line features a compact layout for easy setup and operation.
• The advanced control system monitors the production process with a touch screen.
• The system has multiple features, including automatic weighting and double-layer ovens.
• With adjustable speed sheet feeders, quick and efficient production is possible.
• The line has a wide application range for traditional or instant biscuit production.
• Get consistent output every time with Sinofude’s Biscuit Production Line.
Full-Automatic Biscuit ProductiorLine configuration parameters
|Production capacity ( kg/h )||250||480||600||800||1000||1200||1500|
|Total length ( mm )||29600||64500||85500||92500||125000||125000||150000|
|Whole line power(kW)||105||190||300||400||500||600||750|
|Whole line weight ( kg)||6000||12000||20000||28000||35000||45000||55000|
Specification Sheet for a Standard Automatic Biscuit Production Line
|Component||Dimensions (m)||Weight (kg)||Production Capacity||Power Consumption (kW/hr)||Maintenance Requirements||Warranty (years)|
|Oven||10-30 L, 2-4 W, 2.5 H||5000-10000||1000-5000 kg of biscuits/hr||50-150||Regular cleaning, periodic calibration||1-3|
|Mixer||1.5 W, 2 L, 2 H||1000-3000||200-1000 kg of dough/batch||10-30||Regular lubrication, cleaning after each use||1-2|
|Packaging||2 L, 1 W, 1.5 H||500-1000||100-500 packets/min||5-10||Regular cleaning of the sealing area, replacement of worn-out parts||1-2|
Note: All components must comply with local safety regulations and environmental standards such as ISO 14001. Special attention should be given to energy efficiency and waste management. The use of lead-free materials is also crucial.
Components of the Biscuit Production Line
• Introducing the fully automatic horizontal noodle kneading machine, the ideal solution for superior noodle processing.
• Equipped with a manual tipping bucket and open gear transmission, allowing for maximum efficiency and adaptability.
• Compact structure, excellent sealing, and uniform kneading ensure consistent results.
• Inversion mechanism and user-friendly operation enable easy production of perfect noodles.
• Exceptional performance in both power consumption and noise reduction.
• Versatile application for Western food restaurants, cake shops, fast food joints, bakeries, and other food establishments.
• Upgrade your noodle production process with improved productivity and hygiene compliance.
horizontal dough mixer Technical Parameters
|specification||Quantity of||Time of Mixing||Voltage||Power supply||Power of main motor||Measurement L×W×H|
They are introducing the cutting-edge vertical noodle machine, revolutionizing how noodles are made. This state-of-the-art equipment boasts many functions, primarily focused on processing critical ingredients like wheat flour, food oil, food sugar, and other necessary supplementary materials. With its advanced capabilities, this machine is poised to transform pasta production and other delectable food items. Experience unparalleled efficiency and excellence in noodle making with the vertical noodle machine.
Recommend reading： Find the Perfect Vertical Dough Mixer for Your Bakery
Experience efficient dough handling with our innovative transfer system. Our state-of-the-art dumping machine effortlessly conveys each batch of dough, ensuring a smooth and seamless process. By utilizing our switch control, the dough in the barrel is poured with precision onto our specialized U-shaped dough placing table. Don’t waste time and effort with outdated methods – switch to our advanced technology for superior results.
The dough is transported to the forming machine using a dough conveying system. It undergoes pressure from rollers and is shaped using a roller-cutting mold. The resulting biscuits are firm and have a satisfying texture after being baked.
Automatic Feeder and Cutting System Technical Parameters
|specification||Capacity 1 hour||Voltage||Power||Weight||Measurement L×W×H|
• Our separator offers superior efficiency and precise separation for biscuit production.
• It ensures the integrity of the separated biscuit embryos while efficiently recovering any remaining material for continuous biscuit pressing.
• Adjustable horizontal separation & positioning offers precise separation tailored to the dough, maximizing efficiency.
• Horizontal recycling capability ensures no material goes to waste, with functions operating in both directions.
• Upgrade your biscuit production process today for enhanced separation, efficient material recovery, & seamless operation.
• Streamlined dough handling process maximizes efficiency and enhances productivity.
• Innovative solution returns remaining dough to the Lamination machine for optimal resource usage.
• Convenient feeding mechanism for biscuit dough is provided.
• With the Rotary Moulder, create perfectly-formed soft biscuit with ease.
• Adjust the gap between material enter roller and mold, pressure of rubber roller, and scrapper’s position/angle for customization.
• Experiment with various types of dough using a flip and combine function in the material hopper.
• Conveyor belt and power roller are easy to change and disassemble respectively.
• Constructed with stainless steel cover, supporting plate, and pneumatic rectify deviation for durability and precision.
rotary moulder Technical Parameters
|specification||Capacity 1 hour||Voltage||Power||Weight||Measurement L×W×H|
• Enhance the taste of biscuits with a fine sugar or salt coating.
• This will elevate the flavor and create efficiency when baking.
• Easily reuse excess particles left on the tray.
• Enjoy an innovative, elevated baking experience.
Salt/Sugar Sprinkler Technical Parameters
Function: This machine efficiently transfers biscuits onto a wire mesh for baking. The oven machine is specifically designed to mold biscuits and other baked goods into the oven’s transmission device. By utilizing a large roller connected to a wire mesh belt, the biscuits are smoothly transported into the oven, ensuring a continuous and even baking process.
• Introducing a power outage manual discharging mode for our equipment.
• The process of transmitting and regulating finished products can be simplified using a coal-scuttle.
• Enhance efficiency and convenience with this innovative solution.
Belt driven and tension unit Technical Parameters
• Introducing the Electric Heating Oven: harness the power of far infrared heating with cutting-edge technology.
• Operates using highly efficient electrical heated pipes for cleanliness and sanitation purposes.
• Precise temperature control and user-friendly operation offer ease of use and maintenance.
• Versatile applications make it great for a wide range of uses.
• Upgrade to the future of heating technology today!
• Powerful and efficient fuel options available for baking, including natural gas, liquefied gas, electric, and diesel.
• Hot air circulation oven required for diesel-based baking.
• Ovens offer spacious capacity, rapid production speed, quality control, precise control, and clean finish.
• Enhance the shelf life and taste of biscuits with efficient conveying
• Invest in a machine that provides smooth operation, minimal noise, and user-friendliness
• Accommodate high conveying capacity for better product quality
• Ensure top-notch product quality by investing in reliable conveying today
• An oil-spraying process is beneficial for producing high-quality biscuits.
• This process should be done immediately after biscuits come out of the oven.
• It helps to enhance grades and colors of the finished product.
Oil- Spraying Machine Technical Parameters
• The Swerve Conveyor is essential in biscuit production where space constraints are an issue.
• It provides a seamless workflow by utilizing L swerve or U turn conveyor systems when the available workshop space is too short for a straight line.
• This optional equipment plays a crucial role in ensuring efficient operations in spite of spatial limitations.
• This conveyor is used for cooling down biscuits after baking, with a design that can vary according to different requirements and site environments.
• Layout can be straight line, three-layer ”z” shape or suspension type structure.
• Made of stainless steel square pipes, the machine appears light and stable, and is easy to install and remove.
• The conveyor belt is PU, with automatic deviation adjustment and optional pneumatic tension.
• This machine is a new generation of equipment that organizes cooled biscuits into neat rows, improving packaging efficiency.
• Equipped with a frequency converter for stepless speed regulation and magnetic separator for adjusting width quickly.
• Special structure design handles ultra-thin and various sizes of cookies.
• This system is used for quality control of biscuits before packaging.
• It is equipped with an anti-biscuit-reversing device.
• It has a conveyor belt, air cylinder tension and gear synchronization action at both sides.
• The diamond shape supporting arm ensures minimal dust accumulation and ease of cleaning.
• The Universal Cookie Machine is a multi-purpose forming machine that produces a variety of unique fancy desserts and cookie blanks.
• It features technology, a compact structure, multiple functions, and easy operation.
• Processes dough through die extrusion, nozzle extrusion, and steel wire horizontal cutting to produce dozens of fancy cookies with distinct shapes and patterns.
• Suitable for food factories, restaurants, dessert stores, etc.
• Can be baked in hot air rotary ovens or follow-up ovens.
• Different cookie production lines can also be formed.
• 304 stainless steel used for food safety standards in soft biscuit machine.
• 10-inch touchscreen for easy operation.
• Servo-driven feeding rollers and molds for weight control and high yield.
• Conveyor belt driven by stainless steel electric roller, adjustable speed via frequency converter.
• Folding system to save space and facilitate movement.
• Mold scraper made of T9 carbon steel with spring to adjust fitness of scraper to mold surface.
• Structure designed for easy disassembly and assembly, facilitating maintenance & cleaning.
• High Efficiency: Production line capable of 5000 kg/hr, leveraging advanced technology and efficient layout design.
• Energy Conservation: Power consumption-optimized to the lowest levels without compromising performance. Ovens consuming 50-150 kW/hr.
• Easy Maintenance: User-friendly maintenance, cleaning procedures straightforward, parts easily accessible.
• Compliance with Standards: Adherence to safety regulations and environmental standards, ISO 14001 compliant.
The Ultimate Guide to Biscuit Production Line
Are you looking for the best biscuit production line to help you speed up and optimize your bakery’s process? You’ve come to the right place! With this ultimate guide, you’ll better understand how biscuit production lines work, what essential features, and everything else related to choosing the most efficient equipment for your business. Whether it’s a first-time purchase or an update of existing machinery, we provide comprehensive insight so that you can make well-informed decisions when optimizing your way of producing delicious biscuits. Get started now on discovering more about biscuit production lines with this comprehensive guide!
What is a biscuit production line?
A biscuit production line is a manufacturing process that uses specialized equipment to produce a variety of biscuits in high volumes, efficiently and uniformly. This production process typically involves using ingredients such as flour, sugar, water, oil, and leavening agents mixed and processed through various automated production steps to create a finished product. Large-scale commercial bakeries often use biscuit production lines to meet the high demand for biscuits worldwide.
Overview of Biscuit Production Line
A biscuit production line consists of several interconnected machines that work together seamlessly to automate the production of biscuits. The process starts with mixing ingredients in a dough mixer, followed by rolling and cutting the dough into shapes using a dough roller and a biscuit cutter. The biscuits are baked in an oven, cooled, and packed using a packaging machine.
How Does a Biscuit Production Line Work?
The biscuit production process starts by mixing the dry and liquid ingredients using a dough mixer, which kneads the dough to ensure all the ingredients are well combined. The dough is then rolled out evenly and cut into shapes using a biscuit cutter. The shaped biscuits are then baked in a specialized oven, ensuring they are uniformly cooked. The biscuits are then cooled and packaged, ready to be shipped for sale.
Components of a Biscuit Production Line
A typical biscuit production line consists of several specialized machines that work together seamlessly to produce biscuits in high volumes. These machines include a dough mixer, dough roller, biscuit cutter, biscuit depositor, oven, cooling conveyor, and packaging machine. These machines are often customized to suit particular production needs and can be automated using programmable logic controllers (PLCs) and human-machine interfaces (HMIs).
Types of Biscuits Produced on a Production Line
Biscuit production lines can produce many biscuits, including plain biscuits, chocolate biscuits, cream biscuits, crackers, and wafers. Depending on the customers ‘ needs, these biscuits can be made in various shapes and sizes, including round, square, or rectangular. Some biscuit production lines also can produce biscuits with custom designs or patterns for special occasions.
Benefits of Using a Biscuit Production Line
Using a biscuit production line offers several benefits to commercial bakeries, including increased efficiency and uniformity in production. Using specialized equipment and automated processes reduces the need for manual labor, resulting in a higher volume of biscuits produced in less time. Additionally, biscuit production lines ensure that each biscuit is uniformly shaped and cooked, resulting in a consistent quality product. This reduces waste, increases customer satisfaction, and ultimately increases profits for the bakery.
What are the key features of a biscuit production line?
One of the main features of a biscuit production line is its automatic operation. The production line can carry out multiple processes without human intervention. The automation process is achieved through electronic and computer-controlled systems, which operate most of the equipment used in the production line. For instance, the mixing, shaping, baking, cooling, and packing biscuits can be automated through a biscuit production line.
High Production Capacity
A biscuit production line has a high output capacity, producing biscuits on a large scale. Depending on the specific production line, hundreds or thousands of biscuits can be made per minute. This means manufacturers can increase their productivity and meet the demand for a high volume of biscuits in a short amount of time. For example, a modern biscuit production line can produce over 20,000 biscuits per hour.
The biscuit production line’s customizable features allow manufacturers to produce biscuits of different shapes, sizes, and textures according to the customers’ demand or prevailing market trends. For example, manufacturers can incorporate other ingredients to produce varied flavors of biscuits that appeal to other customers. Furthermore, the production line can be adapted to make gluten-free, vegan, organic, or sugar-free biscuits to cater to specific dietary needs.
A biscuit production line has quality control features to ensure the biscuits meet the required standards. Quality control is achieved through various mechanisms, such as sensors and software designed to monitor and regulate the dough’s temperature, moisture levels, and thickness. Additionally, the equipment is designed to eliminate the possibility of contamination, thus ensuring the biscuits are safe for consumption.
A biscuit production line is designed for maximum efficiency and compactness. The equipment’s design maximizes the available production space, making it ideal for small areas. Moreover, the production line’s compact design reduces energy consumption compared to traditional manual methods of producing biscuits. This feature saves manufacturers time and energy while ensuring the production process maintains high efficiency.
How to choose the right biscuit production line?
Production Capacity Required
The required production capacity is the first factor to consider when selecting a biscuit production line. The production capacity of the line should match the demands of the market, as well as the company’s financial goals. Manufacturers must ensure that the installed production capacity can meet the projected demand and avoid investing in a production line that is too large or too small for their needs.
Biscuit Types and Variations
Another critical factor to consider when selecting a biscuit production line is the types and variations of biscuits to produce. Different biscuit varieties require other production processes and equipment. Therefore, manufacturers must choose a production line that can handle the specific types and variations of biscuits they intend to produce. For instance, a production line designed for round-shaped biscuits may not be suitable for making square-shaped biscuits.
Quality and Reliability
The quality and reliability of the production line are also essential factors to consider. A good production line should deliver consistent quality biscuits, defects-free and adhere to hygienic standards. The reliability of the equipment is also crucial, as downtime can lead to costly production losses. Therefore, manufacturers must select a production line from reputable suppliers with a proven track record of providing quality equipment.
Cost and Budget Considerations
Cost and budget considerations are also crucial when selecting a biscuit production line. Manufacturers must establish a budget and cost-effectively source a production line that meets their requirements. However, companies must avoid compromising quality for cost, as this can lead to short-term savings but affect long-term profitability.
After-sales Service and Support
The after-sales service and support the supplier offers is another essential factor to consider. The supplier should provide technical support, training, maintenance, and spare parts to ensure the production line operates optimally for an extended period. An excellent after-sales service and support supplier will prevent production downtime, reduce maintenance costs, and provide overall customer satisfaction.
How to maintain and troubleshoot a biscuit production line?
Regular Cleaning and Sanitation
Regular cleaning and sanitation of a biscuit production line can prevent breakdowns and ensure food safety. Proper cleaning removes debris and residues that accumulate on the equipment during production. Accumulated waste and residues compromise product quality and can cause equipment failure. Production line components, such as mixers, rollers, and cutters, should be dismantled for cleaning. The details should be scrubbed with food-grade soaps and sanitizers for thorough cleaning. Cleaning should be performed regularly, following a standard protocol, and documented for traceability.
Inspection of Machine Components
Periodic inspection of machine components is essential in maintaining an efficient biscuit production line. The assessment identifies worn-out parts, loose connections, and damaged or missing pieces, which can lead to production line failure. Checks can be performed daily, weekly, or monthly, depending on the production volume and the machine type. Inspectors should look for frayed wires, leaks, and signs of rust or corrosion. Any defective or damaged part should be immediately replaced to prevent more significant problems.
Lubrication and Preventive Maintenance
Lubricating machine components prevents excessive wear and heat caused by friction. Lack of lubrication causes metal-to-metal contact that can damage the equipment and generate heat that can cause fires. Lubrication should be done regularly to ensure smooth running and prevent dust and particle buildup on the equipment. Preventive maintenance scheduling is also crucial. Predictive maintenance helps to detect and fix faults before they become a problem. It prolongs the lifespan of the equipment and minimizes production downtime.
Common Issues and Troubleshooting Tips
Biscuit production lines may experience common issues such as belt wear, misaligned components, or electrical issues. Troubleshooting tips include tightening loose connections, replacing damaged belts, and aligning driving components. Electrical problems may require professional expertise. Additionally, regular staff training on detecting issues and quick resolutions can reduce the downtime caused by common problems, thus improving productivity.
Schedule Professional Servicing and Repairs
At some point, professional servicing and repairs are inevitable in maintaining a biscuit production line. The decision to schedule a servicing should be based on a preventive maintenance plan, inspection, or an issue that in-house technical staff cannot diagnose and resolvein-house technical staff cannot diagnose and resolve. To avoid prolonged downtime and expensive repairs, servicing and repair specialists should have experience working with biscuit production line equipment. It is essential to hire professional services from reputable and certified service providers.
Where to find a reliable biscuit production line supplier?
Local Bakery Equipment Suppliers
Local bakery equipment suppliers are a practical option for finding a reliable biscuit production line supplier, as they are usually located nearby and offer personalized service and support. They may have a showroom or warehouse where customers can see and test different models of biscuit production lines. Local suppliers may also know local regulations, customs, and market trends, which can benefit the customer. However, local suppliers may have a limited selection of products, and their prices may be higher than those of online suppliers or competitors.
Online Machinery Marketplaces
Online machinery marketplaces are an increasingly popular way to find and compare biscuit production line suppliers worldwide. They offer various products from different manufacturers, with detailed specifications, photos, and videos. Online marketplaces also allow customers to compare prices, features, and reviews of other suppliers, which can save time and money. However, it is essential to verify the reputation and credibility of online suppliers, as some may offer fake or low-quality products or have hidden fees or shipping costs.
Reliable supplier: Sinofude
Trade Shows and Exhibitions
Trade shows and exhibitions are another way to find reliable biscuit production line suppliers and network with industry professionals. They provide an opportunity to see and test different models of biscuit production lines, meet with suppliers and manufacturers, and learn about new technologies and trends. Trade shows and exhibitions also offer educational seminars, workshops, and networking events, which can be valuable for the customer. However, attending trade shows and exhibitions can be costly regarding travel, lodging, and registration fees and may require significant time and effort to plan and execute.
Industry Referrals and Recommendations
Industry referrals and recommendations are a powerful way to find a reliable biscuit production line supplier, as they provide first-hand feedback and testimonials from satisfied customers. Referrals and recommendations can come from industry associations, trade publications, colleagues, and other stakeholders in the food processing industry. They can help customers save time and money by avoiding unreliable or underperforming suppliers and ensuring a smooth and efficient buying experience.
Supplier Reviews and Customer Feedback
Supplier reviews and customer feedback are valuable for evaluating the reliability and quality of biscuit production line suppliers. They can be found on online marketplaces, social media, business directories, and other websites. Reviews and feedback provide valuable insights into the supplier’s reputation, responsiveness, communication, and after-sales support. They can help the customer make an informed decision based on other customers’ experiences other customers’ experiences. However, verifying the authenticity and relevance of reviews and feedback is essential, as some may be biased or outdated.
Frequently Asked Questions
Q:mass-produceof biscuits can be produced using a biscuit production line?
A: A biscuit production line can produce various biscuits, including cookies, crackers, and cakes. It can also be used to make both soft and hard biscuits.
Q: Who manufactures biscuit production line equipment?
A: Several manufacturers and suppliers specialize in producing biscuit production line equipment. Some popular manufacturers include Thomas L, China Factory, and Bakery Product Ltd.
Q: What are the components of a biscuit production line?
A: A typical biscuit production line consists of various components, including a dough mixer, dough depositor, tunnel oven, cooling conveyor, and packaging machine. These components work together to produce biscuits efficiently.
Q: How much does a biscuit production line cost?
A: The cost of a biscuit production line can vary depending on the size, capacity, and level of automation. Generally, prices can range from a few hundred thousand dollars to several million dollars for a fully automatic production line.
Q: Can a biscuit production line be customized to meet specific requirements?
A: Yes, many manufacturers offer customization options for biscuit production lines. This allows businesses to tailor the production line to their needs and requirements, such as biscuit size, shape, and production capacity.
Q: What is a tunnel oven in a biscuit production line?
A: A tunnel oven is a crucial component of a biscuit production line. It is a long, enclosed oven with a conveyor belt carrying the biscuits through baking. The tunnel oven ensures even and consistent baking of the biscuits.
Q: What is the difference between an automatic biscuit-making machine and a manual biscuit-making machine?
A: The main difference between an automatic biscuit-making machine and a manual one is the level of automation. An automated engine can handle the entire production process with minimal human intervention, while a manual machine requires more manual labor and control.
Q: What are some popular biscuit production line manufacturers in the market?
A: Some famous biscuit production line manufacturers include sinofude， Thomas L, China Factory, and Bakery Product Ltd. These manufacturers are known for their high-quality and reliable equipment.